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Processing - Flange heaters | FHK

On a daily basis flange heaters are proven in various process installations. To maintain a long durability, efficient heating of the medium and low maintenance costs of the heaters they are matched perfectely to the application they will be used for.

When dimensioning heating elements, particular attention is paid to finding the best compromise between technical feasability, quality and economical aspects.

The difficulty of manufacturing a flange heater is to consider its capacity and its surface load to avoid overheating the medium or the heater. If the dimensioning is not sufficiently considered, problems with the medium or the break down of the heating element have to be expected.

However, the max. surface load (W/cm²) can differ extremely with little pocess changes.

Compared to the heating of gas a higher surface load can be chosen if there is a higher heat transfer to the medium. To avoid scaling or burns the surface load has to be reduced most of the time considering the customer‘s request.

Therefore, flange heaters have to suit customers‘ application - in size, shape , performance, chemical and thermal resistance, controls and protective systems. The choice of appropriate sheath material ensures reliable function and the safety of the installed equipment. To ensure all of this, it requires expert knowledge.

 

 

 

 

 

 

 

 

 

Mediummax. Temperatur [°C]max. Ober-
flächen-belastung
[W/cm²]
Rohrmantelwerkstoff
Kupfer1.45411.45711.48281.48762.4858
Wasser
Kreislaufwasser10010XX  XX
ruhend1008  X XX
destilliert1004 - 6  X X 
Brauchwasser605    XX
Dampferzeugung1004  X XX
Seewasser (CuNi10Fe)        
Öl
Öl dickflüssig1X
Öl dünnflüssig1 - 2,5X
Schweröl1000,8 - 1XX
Schmieröl (Getriebe)401X
Hydrauliköl400,8 - 1,5X
Heizöl EL204X
Thermalöl2503XX
Andere Flüssigkeiten
Fotoentwickler405X
Milch501XX
Natronlauge1002X
Säure (dünnflüssig)1002X
Laugen ( dünnflüssig)1002XX
Phosphatierbad901,5X
P3-Entfettung604X
Brünierbad--3X
Kohlensäure203X
Diphyl3501,5X
Frittierfett2004XX
Glyzerin1103X
Salzschmelze4002X
Bleibad5004X
Trie801,5X
Wachs & Lacke600,5XX
Teer1501X
Luft
Abtau-Heizkörper--1X
Grillheizkörper--4 - 6XX
Luft ruhendDiagramm1 - 5XXX
Luft bewegtDiagramm1 - 8XXX
Strahlungshitze--3 - 5XXX
Klimageräte--0,5 - 3X
Umluft (trocken)3002 - 4XXX
Feste Stoffe
Aluminium (eingegossen)4006X
Holzkohle (zünden)--3,5XX
Metall(HK in Nuten eingepresst) --4,5XX
Sägemehl zünden--3,5XX
Sand2001,5XXX
Stein (Nachtspeicher)6002XX
Walzen3002,5XX